It’s every warehouse manager’s worst nightmare—a collapsed racking system. A collapsed racking system can harm employees, damage inventory and halt operations altogether (not to mention the financial costs and repercussions involved). But what causes these collapses, and how can warehouse managers prevent them from happening?
There are many factors that can contribute to a racking system collapse, and warehouse managers must be aware of them to prevent potential disasters. Join us as we explore some common issues that can lead to racking system collapse.
Neglecting Regular Inspections
One of the most common causes of rack collapse is neglecting regular inspections. Over time, racking systems can deteriorate due to heavy loads, impact from forklifts and wear and tear. Without regular inspections, you may not notice the small issues that can eventually lead to a catastrophic failure.
Warehouses should implement thorough inspection programs that include checking for damaged or bent beams, missing connectors or bolts, overloading and any other signs of wear and tear. Trained personnel should regularly perform and document these inspections.
Overloading Pallet Racks
Overloading is one of the most common causes of rack collapse. Taking the time to determine the capacity of each of your pallet racks allows you to avoid excess weight issues. Label your racks with their maximum load limit, and educate staff on the importance of following these limits. Additionally, regularly review your inventory to ensure correct distribution across your racking system.
Improperly Installed Racks
Improperly installed racks can easily become unstable and lead to a collapse. This problem can occur due to using incorrect hardware, not following the manufacturer’s instructions, or not properly securing the racks to the floor. Always follow installation instructions carefully, and consider hiring a professional if you’re unsure of how to install the racking system.
Ignoring Damage Repairs
Common issues such as bent beams, damaged uprights or rust can weaken your racking system. Address these problems promptly to maintain the integrity of your racks. Immediate repairs and replacement of damaged components will prevent minor issues from escalating into major incidents.
Inadequate Employee Training
Have you provided the necessary training for your staff to properly use forklifts and handle pallets? Inadequate employee training can lead to accidents and rack collapse. Ensure your staff is knowledgeable about proper load distribution, stacking practices and the safe operation of equipment.
Most warehouse racking issues that can lead to collapse are preventable. Get to know the common issues and address them promptly to ensure the safety of your employees and inventory.
Author
